Crown Equipment Walkie Stackers WS 2300 Series User Manual

C
Specifications  
WE 2300 Series  
WS 2300 Series  
Walkie Stackers  
WE/WS 2300  
Series  
Specifications  
WE 2300 Series  
1
2
Manufacturer  
Model  
Mast Type  
Power  
Operator Type  
Load Capacity  
Load Center  
Wheelbase  
Weight  
Crown Equipment Corporation  
WE 2300-25  
WE 2300-30  
TF  
TL  
3
4
5
6
7
8
Electric  
Walkie  
Max  
lb (kg)  
in (mm)  
in (mm)  
lb (kg)  
2500 (1135)  
24 (600)  
3000** (1361**)  
24 (600)  
47 (1206)  
1907 (865)  
50 (1280)  
2072 (940)  
Less Battery  
13 Wheel Size Front (d x w) Vulkollan  
14 Wheel Size Rear (d x w) Vulkollan  
in (mm)  
in (mm)  
9.8 x 3 (250 x 75)  
5.9 x 2 (150 x 50)  
3.2 x 4 (82 x 100)  
1x, 1/2  
3.2 x 2.3 (82 x 60)  
1x, 1/4  
15 Additional Wheels  
16 Wheels (x=driven)  
17 Track Width  
Caster Wheel (d x w) in (mm)  
Front/Rear  
Front  
Rear  
in (mm)  
in (mm)  
in (mm)  
lb (kg)  
in (mm)  
in (mm)  
in (mm)  
23 (587)  
15 (382)  
18 Lift Height  
130 (3300)  
6 (150)  
84 (2130)  
147 (3730)  
130 (3300)  
68 (1720)  
84 (2130)  
147 (3730)  
19 Free Lift  
w/o Load Backrest  
w/o Load Backrest  
20 Collapsed Height  
21 Extended Height*  
22 Load Backrest Size  
47.3 (1202) H x 32.7 (832) W  
23 Tiller Arm Height  
Min/Max  
in (mm)  
31 (780) / 48 (1220)  
in Drive Position  
24 Battery Comp’t Floor Ht  
25 Lowered Fork Height  
27 Power Unit Height  
28 Fork Lengths  
in (mm)  
in (mm)  
in (mm)  
in (mm)  
in (mm)  
in (mm)  
in (mm)  
in (mm)  
in (mm)  
in (mm)  
in (mm)  
in (mm)  
in (mm)  
in (mm)  
mph (km/h)  
fpm (m/s)  
fpm (m/s)  
3.4 (85)  
3.5 (90)  
29.75 (756)  
42 (1067)  
2 (50)  
29 Fork Dimensions  
Thickness  
Width  
7.5 (190)  
27 (686)  
30 Width Across Forks  
31 Headlength  
32 Overall Length  
34 Overall Width  
35 Fork Carriage Width  
36 Ground Clearance  
37  
38 Turning Radius  
40 Travel Speed  
41 Lift Speed  
42 Lowering Speed  
43 Gradeability  
44 Maximum Gradeability  
45 Service Brake  
46 Maximum Battery Box  
47 Battery Voltage (Nominal  
Capacity 6 Hour Rating)  
29 (730)  
71 (1803)  
30 (753)  
72 (1829)  
at fork length 42"  
33.5 (850)  
27 (680)  
1.4 (35)  
w/Load Below Mast  
Center Wheelbase  
1.2 (30)  
55 (1400)  
58 (1475)  
w/wo Load  
w/wo Load  
w/wo Load  
3.3 / 3.7 (5.3 / 6.0)  
31 / 51 (.16 / .26)  
71 / 43 (.36 / .22)  
3 / 9  
28 / 43 (.14 / .22)  
71 / 43 (.36 / .22)  
3 / 8  
w/wo Load, 30 min Rating  
w/wo Load, 5 min Rating  
%
%
9 / 17  
8 / 17  
Electric  
L x W x H  
Drive  
in (mm)  
V/Ah  
8.5 x 32.5 x 24.7 (216 x 827 x 627)  
24 / 195  
48 Type of Controller  
49 Battery Weight  
Transistor  
644-712 (293-323)  
lb (kg)  
* Subtract 32" (810 mm) from free lift; add 32" (810 mm) to extended height if optional 47.3" (1202 mm) high load backrest is required.  
** Up to 110" (2800 mm), 2910 lb up to 130" (3300 mm)  
English conversions are approximations. Metric conversions should be done to find true values.  
Technical Information  
WE 2300 Series  
Standard Equipment  
1. Four-point suspension with  
centrally located handle  
Fault Monitoring System:  
Through a fault flash code  
signaled by an LED, 17  
Depending on conditions and  
operator experience, maximum  
travel speed can be reduced  
via the rabbit/turtle switch.  
Exclusive brake override allows  
slow speed travel with the  
handle near vertical. This feature  
improves maneuverability in  
tight areas.  
Drive Unit/Brake  
Heavy-duty gear box with  
helical spur input gear for low  
noise emission. Drive unit is  
equipped with an electro-  
magnetic brake, spring applied,  
electrically released. The brake  
is activated by the control  
handle position.  
detectable faults can be  
recognized. Using an optional  
hand set, faults can be displayed  
digitally. Controller settings are  
programmable. Functional  
tests of components are also  
possible. Incorporates storage  
register for fault history that can  
be interrogated by service  
personnel.  
2. Traction speed control  
(MOSFET)  
3. Variable traction speed  
forward and reverse  
4. One-speed lift, two-speed  
lower  
Battery  
Frame/Pivoting Carriage  
Frame and Articulated Truck  
Suspension system (ATS) are  
of a rugged design ensuring  
minimum deflections during  
operation. Modular pivoting  
carriage design ensures excellent  
traction, optimum truck stability  
and minimum steering effort in  
all load conditions. Easy service-  
ability of all components in  
power unit and simple adjust-  
ment to compensate for tire  
wear is possible. Single swing-  
out door design allows easy  
access to all components.  
5. Electric brake  
6. Brake override  
7. Key switch  
8. Horn  
Removable side panels and top  
hinged cover allow easy access  
to battery, as well as battery  
change in three directions,  
either side or top lift out.  
Compartment rollers are fitted  
as an option.  
2. Heavy-duty drive and lift  
motors provide high reliability  
and efficiency.  
9. Compound drive and lift  
motor  
3. Electric panel with swing-out  
feature, allows good acces-  
sibility and serviceability to  
the distribution panel and all  
other electrical components.  
10. Emergency power  
disconnect  
Other Options  
1. Audible travel alarm  
11. Battery connector SB-175  
12. Reversing button  
2. Flashing lights  
4. Emergency disconnect is  
easily accessible from all  
operating positions.  
Safety considerations and  
dangers associated with audible  
travel alarms and flashing lights  
include:  
13. Hour meter  
14. Vulkollan tires  
5. Solid-state switching ensures  
high component reliability.  
15. 27" x 42" fork configuration  
Mast  
• Multiple alarms and/or lights  
can cause confusion.  
Optional Equipment  
1. Pivoting tandem load  
wheels 3.2" x 2.3"  
6. Control and power circuits  
are fused. Distribution panel  
and controller are short-  
circuit protected.  
High visibility two- and three-  
stage mast design features  
nested I-beams and canted  
rollers. Lift cylinders are posi-  
tioned in outer I-beam profile for  
best visibility through mast and  
clear view onto fork tips during  
load handling. Standard  
• Workers ignore the alarms  
and/or lights after day-in and  
day-out exposure.  
(WE 2300-25 only)  
2. Battery compartment rollers  
7. All wiring is color coded.  
• Operator may transfer the  
responsibility for “looking out”  
to the pedestrians.  
3. Battery discharge indicator  
with low battery lift interrupt  
and hour meter  
Hydraulic System  
1. Heavy-duty compound  
motor and gear pump  
equipment includes full-free lift  
for two- and three-stage mast.  
Mast cushioning between  
stages ensures smooth  
operation. Heavy-duty mast  
and chain rollers are sealed  
and lubricated for life. Easy  
access to carriage rollers.  
• Annoys operators and  
pedestrians.  
4. Freezer corrosion conditioning,  
continuous -30° C / -22° F,  
intermittent -40° C / -40° F  
selected for optimum lift  
performance and low noise.  
Dimensions and performance  
data given may vary due to  
manufacturing tolerances.  
Performance is based on an  
average size vehicle and is  
affected by weight, condition of  
truck, how it is equipped and  
the conditions of the operating  
area. Crown products and  
specifications are subject to  
change without notice.  
2. Control block houses  
proportional pressure  
5. Load backrest  
6. Maintenance-free battery  
pack  
compensated flow control  
valve, check valve, relief  
valve and direction control  
valve to select lower  
function. The proportional  
valve ensures smooth load  
handling. Single speed lift  
and two speed lowering is  
available to the operator.  
Electrical System  
24-volt electrical system  
incorporating:  
Operator Controls  
The robust X10™ control  
handle is designed to allow for  
an optimum turning radius with  
low steer effort. All control  
buttons can be operated with  
either hand and can be  
accessed with minimum hand  
and wrist movement. The horn  
buttons are integrated in the  
hand grips. An ergonomic  
forward/reverse thumb wheel  
allows for precise maneuvering.  
1. Transistor “MOSFET”  
controller, microprocessor  
controlled with on-board  
service diagnostic capability.  
This transistor controller  
provides many benefits  
such as maximum energy  
efficiency, reduced  
3. Cylinder rods are hard-plated  
chrome with polyurethane  
seals.  
4. Relief valve tuned to capacity  
protects all components in  
the hydraulic system.  
maintenance and infinite  
speed control capability.  
Walkie Stackers  
WS 2300 Series  
C
34  
30  
30 35 33 17 34  
38  
47.3"  
BRAKE  
28  
BRAKE  
21  
18  
OVERRIDE  
DRIVE  
23  
20  
19  
BRAKE  
28.7%  
1.6"  
4"  
17.6%  
24  
27  
1.4"  
6.6"  
31  
7
39  
32  
Specifications  
WS 2300 Series  
1
2
Manufacturer  
Model  
Mast Type  
Power  
Operator Type  
Load Capacity  
Load Center  
Wheelbase  
Weight  
Crown Equipment Corporation  
WS 2300-40  
WS 2300-40  
TT  
TL/TF  
3
4
5
6
7
8
Electric  
Walkie  
Max  
lb (kg)  
in (mm)  
in (mm)  
lb (kg)  
4000 (1815)  
24 (600)  
4000* (1815*)  
24 (600)  
51 (1300)  
2072 (940)  
51 (1300)  
2282 (1035)  
Less Battery  
13 Wheel Size Front (d x w) Vulkollan  
14 Wheel Size Rear (d x w) Vulkollan  
in (mm)  
in (mm)  
9.8 x 3 (250 x 75)  
3.3 x 2.8 (85 x 70)  
5.9 x 2 (150 x 50)  
1x, 1/4  
23 (587)  
46, 54 (1167, 1370)  
15 Additional Wheels  
16 Wheels (x=driven)  
17 Track Width  
Caster Wheel (d x w) in (mm)  
Front/Rear  
Front  
Rear  
in (mm)  
in (mm)  
in (mm)  
lb (kg)  
18 Lift Height  
128 (3250)  
4 (100)  
62 (1575)  
84 (2130)  
151 (3825)  
160 (4050)  
na  
51 (1305)  
73 (1860)  
182 (4625)  
19 Free Lift **  
TL  
TF/TT**  
w/o Load Backrest  
lb (kg)  
20 Collapsed Height  
21 Extended Height*  
Outrigger Height  
in (mm)  
in (mm)  
in (mm)  
in (mm)  
w/o Load Backrest  
Min/Max  
4 (100)  
1.6 (40)  
22 Lowered Fork Height  
23 Tiller Arm Height  
in (mm)  
31 (780) / 48 (1220)  
in Drive Position  
24 Battery Comp’t Floor Ht  
27 Power Unit Height  
28 Fork Lengths  
in (mm)  
in (mm)  
in (mm)  
in (mm)  
in (mm)  
in (mm)  
in (mm)  
in (mm)  
in (mm)  
in (mm)  
in (mm)  
in (mm)  
in (mm)  
in (mm)  
in (mm)  
in (mm)  
mph (km/h)  
fpm (m/s)  
fpm (m/s)  
3.4 (85)  
29.75 (756)  
30, 36, 42, 45, 48 (760, 912, 1067, 1167, 1219)  
29 Fork Dimensions  
Thickness  
Width  
Adjustable Min/Max  
1.6 (40)  
4 (100)  
10 (253) / 31.1 (790)  
30 Width Across Forks  
31 Headlength  
32 Overall Length  
33 Inside Straddle  
34 Overall Width  
31 (783)  
73 (1850)  
32 (808)  
74 (1875)  
at fork length 42"  
42, 50 (1067, 1270)  
33 (850)  
50, 58 (1267, 1470)  
32.5 (825)  
Front  
Rear  
35 Fork Carriage Width  
36 Ground Clearance  
37  
38 Turning Radius  
39 Length Over Outrigger  
40 Travel Speed  
41 Lift Speed  
42 Lowering Speed  
43 Gradeability  
w/Load Below Mast  
Center Wheelbase  
1.4 (35)  
1.6 (40)  
59 (1490)  
60 (1535)  
w/wo Load  
w/wo Load  
w/wo Load  
3.3 / 3.7 (5.3 / 6.0)  
26 / 43 (.13 / .22)  
71 / 39 (.36 / .20)  
2 / 8  
w/wo Load, 30 min Rating  
w/wo Load, 5 min Rating  
%
%
44 Maximum Gradeability  
45 Service Brake  
7 / 17  
Electric  
46 Maximum Battery Box  
47 Battery Voltage (Nominal  
Capacity 6 Hour Rating)  
48 Type of Controller  
49 Battery Weight  
L x W x H  
Drive  
in (mm)  
V/Ah  
8.5 x 32.5 x 24.7 (216 x 827 x 627)  
24 / 195  
Transistor  
644-712 (293-323)  
lb (kg)  
* Up to 144" (3658 mm), 3548 lb up to 160" (4050 mm)  
** Subtract 26" (665 mm) (WS 2300-40 TF/TT) from free lift;  
Add 26" (665 mm) (WS 2300-40 TL/TF/TT) to extended height if option 47.3" (1202 mm) high load backrest is required.  
English conversions are approximations. Metric conversion should be done to find true values.  
Technical Information  
WS 2300 Series  
Standard Equipment  
1. Four-point suspension with  
centrally located handle  
Fault Monitoring System  
Through a fault flash code  
signaled by an LED, 17  
Drive Unit/Brake  
Operator Controls  
Heavy-duty gear box with  
helical spur input gear for low  
noise emission. Drive unit is  
equipped with an electro-  
magnetic brake, spring applied,  
electrically released. The brake  
is activated by the control  
handle position.  
The robust X10™ control handle  
is designed to allow for an  
optimum turning radius with low  
steer effort. All control buttons  
can be operated with either  
hand and can be accessed  
with minimum hand and wrist  
movement. The horn buttons  
are integrated in the hand grips.  
An ergonomic forward/reverse  
thumb wheel allows for precise  
maneuvering. Depending on  
conditions and operator  
detectable faults can be  
2. Traction speed control  
(MOSFET)  
recognized. Using an optional  
hand set, faults can be displayed  
digitally. Controller settings are  
programmable. Functional  
tests of components are also  
possible. Incorporates storage  
register for fault history that can  
be interrogated by service  
personnel.  
3. Variable traction speed  
forward and reverse  
4. One-speed lift, two-speed  
lower  
Frame/Pivoting Carriage  
Frame and Articulated Truck  
Suspension system (ATS) are  
of a rugged design ensuring  
minimum deflections during  
operation. Modular pivoting  
carriage design ensures excellent  
traction, optimum truck stability  
and minimum steering effort in  
all load conditions. Easy service-  
ability of all components in  
power unit and simple adjust-  
ment to compensate for tire  
wear is possible. Single swing-  
out door design allows easy  
access to all components.  
5. Electric brake  
6. Brake override  
7. Key switch  
8. Horn  
2. Heavy-duty drive and lift  
motors provide high reliability  
and efficiency.  
experience, maximum travel  
speed can be reduced via the  
rabbit/turtle switch. Exclusive  
brake override allows slow  
speed travel with the handle  
near vertical. This feature  
9. Compound drive and  
lift motor  
3. Electric panel with swing-out  
feature, allows good acces-  
sibility and serviceability to  
the distribution panel and all  
other electrical components.  
10. Emergency power  
disconnect  
improves maneuverability in  
tight areas.  
11. Battery connector SB-175  
12. Reversing button  
13. Hour meter  
4. Emergency disconnect is  
easily accessible from all  
operating positions.  
Battery  
Removable side panels and top  
hinged cover allow easy access  
to battery, as well as battery  
change in three directions,  
either side or top lift out.  
Compartment rollers are fitted  
as an option.  
14. Vulkollan tires  
5. Solid-state switching ensures  
high component reliability.  
Optional Equipment  
1. Battery compartment rollers  
Mast  
6. Control and power circuits  
are fused. Distribution panel  
and controller are short-  
circuit protected.  
High visibility two- and three-  
stage mast design features  
nested I-beams and canted  
rollers. Lift cylinders are posi-  
tioned in outer I-beam profile  
for best visibility through mast  
and clear view onto fork tips  
during load handling. Standard  
equipment includes full-free lift  
for two- and three-stage mast.  
Mast cushioning between  
stages ensures smooth  
2. Battery discharge indicator  
with low battery lift interrupt  
and hour meter  
3. Freezer corrosion conditioning,  
continuous -30° C / -22° F,  
intermittent -40° C / -40° F  
7. All wiring is color coded.  
Other Options  
1. Audible travel alarm  
Hydraulic System  
1. Heavy-duty compound  
motor and gear pump  
2. Flashing lights  
4. Load backrest  
Safety considerations and  
dangers associated with audible  
travel alarms and flashing lights  
include:  
5. Maintenance-free battery  
pack  
selected for optimum lift  
performance and low noise.  
6. Sideshift  
2. Control block houses  
proportional pressure  
operation. Heavy-duty mast  
and chain rollers are sealed  
and lubricated for life. Easy  
access to carriage rollers.  
• Multiple alarms and/or lights  
can cause confusion.  
Electrical System  
24-volt electrical system  
incorporating:  
compensated flow control  
valve, check valve, relief  
valve and direction control  
valve to select lower  
function. The proportional  
valve ensures smooth  
load handling. Single speed  
lift and two speed lowering  
is available to the operator.  
• Workers ignore the alarms  
and/or lights after day-in and  
day-out exposure.  
1. Transistor “MOSFET”  
controller, microprocessor  
controlled with on-board  
service diagnostic capability.  
This transistor controller  
provides many benefits  
such as maximum energy  
efficiency, reduced  
Fork Carriage  
WS 2300 Series features a  
standard 32" wide ITA Class II  
fork carriage. Forks are  
adjustable from 10" to 31".  
Standard fork lengths are  
30", 36", 42" 45" and 48".  
• Operator may transfer the  
responsibility for “looking out”  
to the pedestrians.  
• Annoys operators and  
pedestrians.  
3. Cylinder rods are hard-plated  
chrome with polyurethane  
seals.  
maintenance and infinite  
speed control capability.  
Dimensions and performance  
data given may vary due to  
manufacturing tolerances.  
Performance is based on an  
average size vehicle and is  
affected by weight, condition of  
truck, how it is equipped and  
the conditions of the operating  
area. Crown products and  
specifications are subject to  
change without notice.  
4. Relief valve tuned to capacity  
protects all components in  
the hydraulic system.  
Crown Equipment Corporation  
New Bremen, Ohio 45869 USA  
Tel 419-629-2311  
C
Fax 419-629-3796  
crown.com  
Because Crown is continually improving its products,  
specifications are subject to change without notice.  
You can count on Crown to build lift trucks  
designed for safe operation, but that’s  
only part of the safety equation. Crown  
encourages safe operating practices through  
ongoing operator training, safety-focused  
supervision, maintenance and a safe working  
environment. Go to crown.com and view our  
safety section to learn more.  
Crown, the Crown logo, the color beige, the  
Momentum symbol and The X10 Handle are  
trademarks of Crown Equipment Corporation.  
Copyright 2004-2007 Crown Equipment Corporation  
SF14404 Rev. 5/07  
Printed in U.S.A.  

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