Bryant Two Speed Puron Plus Air Conditioning Unit 598B User Manual

installation and  
start-up instructions  
TWO-SPEED PURON® PLUS  
AIR CONDITIONING UNIT  
598B  
Cancels: II 598B-24-3  
II 598B-24-4  
5-03  
NOTE: Read the entire instruction manual before starting the  
installation.  
This symbol indicates a change since the last issue.  
SAFETY CONSIDERATIONS  
O
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S
P
W
E
E
D
Improper installation, adjustment, alteration, service, maintenance,  
or use can cause explosion, fire, electrical shock, or other  
conditions which may cause death, personal injury, or property  
damage. Consult a qualified installer, service agency, or your  
distributor or branch for information or assistance. The qualified  
installer or agency must use factory-authorized kits or accessories  
when modifying this product. Refer to the individual instructions  
packaged with the kits or accessories when installing.  
Follow all safety codes. Wear safety glasses, protective clothing,  
and work gloves. Use quenching cloth for brazing operations.  
Have fire extinguisher available. Read these instructions thor-  
oughly and follow all warnings or cautions included in literature  
and attached to the unit. Consult local building codes and National  
Electrical Code (NEC) for special requirements.  
A01050  
Recognize safety information. This is the safety-alert symbol  
.
When you see this symbol on the unit and in instructions or  
manuals, be alert to the potential for personal injury.  
Fig. 1—Model 598B  
3. Run refrigerant tubes as directly as possible by avoiding  
unnecessary turns and bends.  
Understand these signal words; DANGER, WARNING, and  
CAUTION. These words are used with the safety-alert symbol.  
DANGER identifies the most serious hazards which will result in  
severe personal injury or death. WARNING signifies hazards  
which could result in personal injury or death. CAUTION is used  
to identify unsafe practices which would result in minor personal  
injury or product and property damage. NOTE is used to highlight  
suggestions which will result in enhanced installation, reliability,  
or operation.  
4. Leave some slack between structure and unit to absorb  
vibration.  
5. When passing refrigerant tubes through the wall, seal  
opening with RTV or other pliable silicon-based caulk. (See  
Fig. 2.)  
6. Avoid direct tubing contact with water pipes, duct work,  
floor joists, wall studs, floors, and walls.  
WARNING: Before installing, modifying, or servicing  
system, main electrical disconnect switch must be in the  
OFF position. There may be more than 1 disconnect  
switch. Lock out and tag switch with a suitable warning  
label. Electrical shock can cause personal injury or death.  
7. Do not suspend refrigerant tubing from joists and studs with  
a rigid wire or strap which comes in direct contact with  
tubing. (See Fig. 2.)  
8. Ensure that tubing insulation is pliable and completely  
surrounds vapor tube.  
9. When necessary, use hanger straps which are 1 in. wide and  
conform to shape of tubing insulation. (See Fig. 2.)  
CAUTION: Puron® (R-410A) systems operate at higher  
pressures than standard R-22 systems. Be certain that  
service equipment is rated for Puron®. Some R-22  
service equipment may not be acceptable. Check with  
your distributor.  
10. Isolate hanger straps from insulation by using metal sleeves  
bent to conform to shape of insulation.  
When outdoor unit is connected to factory-approved indoor unit,  
outdoor unit contains system refrigerant charge for operation with  
indoor unit of the same size when connected by 15 ft of  
field-supplied or factory accessory tubing. For proper unit opera-  
tion, check refrigerant charge using charging information located  
on control box cover.  
INSTALLATION RECOMMENDATIONS  
NOTE: In some cases noise in the living area has been traced to  
gas pulsations from improper installation of equipment.  
IMPORTANT: Maximum liquid-line size is 3/8-in. O.D. for all  
1. Locate unit away from windows, patios, decks, etc. where  
unit operation sound may disturb customer.  
residential applications.  
IMPORTANT: Always install the factory-supplied Puron® air  
conditioner liquid line filter drier. Obtain replacement filter driers  
from your local distributor or branch.  
2. Ensure that vapor and liquid tube diameters are appropriate  
to capacity of unit.  
—1—  
2. Remove coil access panel and fitting panel from front of  
cabinet.  
B
3. Remove TXV support clamp using the 5/16-in. nut driver.  
Save the clamp.  
4. Remove TXV using a backup wrench on flare connections  
to prevent damage to tubing.  
INLET  
A
D
5. Using wire cutters, cut equalizer tube off flush with vapor  
tube inside cabinet.  
COIL  
6. Remove bulb from vapor tube inside cabinet.  
7. Braze equalizer stub-tube closed. Use protective barrier as  
necessary to prevent damage to drain pan.  
E
BULB  
INSULATION  
TAPE  
IMPORTANT: Route the equalizer tube of approved Puron®  
TXV through suction line connection opening in fitting panel prior  
to replacing fitting panel around tubing.  
C
8. Install TXV with 3/8-in. copper tubing through small hole  
in service panel. (See Fig. 5A.) To avoid damage to tubing  
or valve, use wrench and backup wrench to attach TXV to  
distributor.  
A01418  
Fig. 5TXV Kit Contents  
INSTALLING TXV IN PLACE OF PISTON  
9. Reinstall TXV support clamp (removed in item 3).  
10. Attach TXV bulb to vapor tube inside cabinet, in same  
location as original was when removed, using supplied bulb  
strap. (See Fig. 5C.) See Fig. 6 for correct positioning of  
sensing bulb.  
1. Remove any existing refrigerant and ensure coil has not  
been exposed to atmospheric pressure for more than 15  
minutes.  
2. Remove indoor coil inlet tube at piston body inlet. Use  
back-up wrench to prevent damage.  
11. Route equalizer tube through suction connection opening  
(large hole) in fitting panel and install fitting panel in place.  
3. Remove piston retainer, begin careful not to damage scaling  
surface of O-ring.  
12. Sweat inlet of TXV, marked INto liquid line. Avoid  
excessive heat which could damage valve.  
4. Remove and discard factory-installed piston. (Replace re-  
tainer if O-ring is damaged.)  
13. Install vapor elbow with equalizer adapter to vapor line of  
line set and vapor connection to indoor coil. (See Fig. 5B.)  
Adapter has a 1/4-in. male connector for attaching equalizer  
tube. (See Fig. 5B.)  
5. Reinstall piston retainer in piston body.  
6. Replace indoor coil inlet tube. Use back-up wrench to  
prevent damage.  
14. Connect equalizer tube of TXV by 1/4-in. equalizer fitting,  
on vapor line adapter. Use backup wrench to prevent  
damage to equalizer fitting.  
CAUTION: To prevent damage to the unit, use a brazing  
shield and wrap TXV with wet cloth.  
15. Proceed with the remainder of unit installation.  
7. Sweat swivel adapter (see Fig. 5D) to inlet of indoor coil  
and attach to TXV (see Fig. 5A) outlet. Use backup wrench  
to avoid damage to tubing or valve. Sweat Inlet of TXV,  
marked INto liquid line. Avoid excessive heat which  
could damage valve  
B. LONG-LINE APPLICATIONS  
For refrigerant piping arrangements with equivalent lengths  
greater than 50 ft or when elevation difference between indoor  
and/or outdoor unit is more than 20 ft, follow all requirements of  
the Long-Line Guideline section in the Application Guideline and  
Service Manual for Residential Split-System Air Conditioners and  
Heat Pumps Using Puron Refrigerant.  
8. Install vapor elbow (see Fig. 5B) with equalizer adapter to  
suction tube of line set and suction connection to indoor  
coil. Adapter has a 1/4-in. male connector or attaching  
equalizer tube.  
VI. MAKE PIPING CONNECTIONS  
9. Connect equalizer tube of TXV to 1/4-in. equalizer fitting  
on vapor line adapter.  
WARNING: Relieve pressure and recover all refrigerant  
before system repair or final unit disposal to avoid  
personal injury or death. Use all service ports and open all  
flow-control devices, including solenoid valves.  
10. Attach TXV bulb to horizontal section of suction line using  
bulb straps provided. (See Fig. 5C.) Insulate bulb with  
factory-supplied insulation tape. (See Fig. 5E.) See Fig. 6  
for correct positioning of sensing bulb.  
11. Proceed with remainder of unit installation.  
CAUTION: Do not leave system open to atmosphere  
any longer than minimum required for installation. POE  
oil in compressor is extremely susceptible to moisture  
absorption. Always keep ends of tubing sealed during  
installation.  
REPLACING R-22 TXV OR NON-BALANCE PORT  
PURON TXV  
1. Remove any existing refrigerant and ensure coil has not  
been exposed to atmospheric pressure for more than 15  
minutes.  
3—  
SENSING BULB  
CAUTION: If ANY refrigerant tubing is buried, provide  
6in. vertical rise at service valve. Refrigerant tubing  
lengths up to 36 in. may be buried without further special  
consideration. Buried refrigerant tubing lengths greater  
than 36 in. are NOT recommended.  
STRAP  
SUCTION  
TUBE  
CAUTION: To prevent damage to unit or service valves,  
observe the following:  
8 O'CLOCK  
4 O'CLOCK  
A02000  
Use a brazing shield.  
Wrap service valves with wet cloth or use a heat sink  
material.  
Fig. 6Positioning of Sensing Bulb  
CAUTION: To avoid valve damage while brazing, ser-  
vice valves must be wrapped in heat-sink material, such  
as a wet cloth.  
Outdoor units may be connected to indoor section using accessory  
tubing package or field-supplied refrigerant grade tubing of correct  
size and condition. Tubing diameters listed in Table 1 are adequate  
for equivalent lengths up to 50 ft. For tubing requirements beyond  
50 ft, substantial capacity and performance losses can occur.  
Follow the recommendations in the Application Guideline and  
Service Manual for Residential Split-System Air Conditioners and  
Heat Pumps Using Puron® Refrigerant to minimize losses. Refer  
to Table 1 for field tubing diameters. Refer to Table 2 for  
accessory requirements.  
D. SWEAT CONNECTION  
Service valves are closed from factory and ready for brazing. After  
wrapping service valve and filter drier with a wet cloth, braze  
sweat connections using industry accepted methods and materials.  
Do not use soft solder (materials which melt below 800°F).  
Consult local code requirements. Refrigerant tubing and indoor  
coil are now ready for leak testing. This check should include all  
field and factory joints.  
If refrigerant tubes or indoor coil are exposed to atmosphere, they  
must be evacuated to 500 microns to eliminate contamination and  
moisture in the system.  
IMPORTANT: Check factory tubing on both indoor and outdoor  
unit to ensure tubes are not rubbing against each other or any sheet  
metal. Pay close attention to feeder tubes making sure wire ties on  
feeder tubes are secure and tight.  
TABLE 1REFRIGERANT CONNECTIONS AND  
RECOMMENDED LIQUID AND VAPOR TUBE  
DIAMETERS (IN.)  
E. LEAK CHECKING  
Leak test all joints in indoor, outdoor, and refrigerant tubing.  
F. EVACUATE REFRIGERANT TUBING AND INDOOR  
COIL  
LIQUID  
Connection Tube Connection Tube  
Diameter Diameter Diameter Diameter Diameter Diameter  
VAPOR  
VAPOR (LONG-LINE)  
Connection Tube  
UNIT  
SIZE  
024  
036  
048  
060  
3/8  
3/8  
3/8  
3/8  
3/8  
3/8  
3/8  
3/8  
5/8  
3/4  
7/8  
7/8  
5/8  
3/4  
7/8  
5/8  
3/4  
7/8  
7/8  
3/4  
7/8  
7/8  
CAUTION: Never use the system compressor as a  
vacuum pump.  
1-1/8  
1-1/8  
Notes:  
1. Tube diameters are for lengths up to 50 equivalent ft.  
2. Do not apply capillary tube indoor coils to these units.  
Refrigerant tubes and indoor coil should be evacuated using the  
recommended deep vacuum method of 500 microns. The alternate  
triple evacuation method may be used if the procedure outlined  
below is followed. Always break a vacuum with dry nitrogen.  
A. OUTDOOR UNIT CONNECTED TO FACTORY-  
APPROVED INDOOR UNIT  
DEEP VACUUM METHOD  
The deep vacuum method requires a vacuum pump capable of  
pulling a vacuum of 500 microns and a vacuum gage capable of  
accurately measuring this vacuum depth. The deep vacuum  
method is the most positive way of assuring a system is free of air  
and liquid water. (See Fig. 8.)  
Outdoor unit contains correct system refrigerant charge for opera-  
tion with indoor unit of same size when connected by 15 ft of  
field-supplied or factory-accessory tubing. Check refrigerant  
charge for maximum efficiency  
CAUTION: Installation of filter drier in liquid line is  
TRIPLE EVACUATION METHOD  
required.  
The triple evacuation method should only be used when vacuum  
pump is capable of pumping down to 28 in. of mercury and system  
does not contain any liquid water. Refer to Fig. 9 and proceed as  
follows:  
B. INSTALL LIQUID-LINE FILTER DRIER  
1. Pump system down to 28 in. of mercury and allow pump to  
continue operating for an additional 15 minutes.  
Installation of filter drier in liquid line is required. Refer to Fig. 7  
and install filter drier as follows:  
2. Close service valves and shut off vacuum pump.  
1. Braze 5-in. connector tube to liquid service valve. Wrap  
filter drier with damp cloth.  
3. Connect a nitrogen cylinder and regulator to system and  
open until system pressure is 2 psig.  
2. Braze filter drier between connector tube and liquid tube to  
indoor coil. Flow arrow must point toward indoor coil.  
4. Close service valve and allow system to stand for 1 hr.  
During this time, dry nitrogen will be able to diffuse  
throughout the system, absorbing moisture.  
C. REFRIGERANT TUBING  
Connect vapor tube to fitting on outdoor unit vapor service valves.  
Connect liquid tube to filter drier. (See Fig. 7 and Table 1.) Use  
refrigerant grade tubing.  
5. Repeat this procedure as indicated in Fig. 9. System will  
then contain minimal amounts of contaminants and water  
vapor.  
4—  
LIQUID-LINE  
5000  
4500  
4000  
3500  
3000  
2500  
2000  
1500  
1000  
500  
FILTER-DRIER  
LIQUID  
SERVICE  
VALVE  
LEAK IN  
SYSTEM  
A
CONNECTOR  
TUBE  
VACUUM TIGHT  
TOO WET  
TIGHT  
DRY SYSTEM  
A95424  
0
1
2
3
4
5
6
7
MINUTES  
A95509  
A95424  
Fig. 7Filter Drier with Sweat Adapter Tube  
Fig. 8Deep Vacuum Graph  
and Liquid Tube  
EVACUATE  
G. FINAL TUBING CHECK  
IMPORTANT: Check to be certain factory tubing on both indoor  
and outdoor unit has not shifted during shipment. Ensure tubes are  
not rubbing against each other or any sheet metal. Pay close  
attention to feeder tubes, making sure wire ties on feeder tubes are  
secure and tight.  
BREAK VACUUM WITH DRY NITROGEN  
WAIT  
VII. MAKE ELECTRICAL CONNECTIONS  
EVACUATE  
BREAK VACUUM WITH DRY NITROGEN  
WAIT  
WARNING: To avoid personal injury or death, do not  
supply power to unit with compressor terminal box cover  
removed.  
Be sure field wiring complies with local and national fire, safety,  
and electrical codes, and voltage to system is within limits shown  
on unit rating plate. Contact local power company for correction of  
improper voltage. See unit rating plate for recommended circuit  
protection device.  
EVACUATE  
CHECK FOR TIGHT, DRY SYSTEM  
(IF IT HOLDS DEEP VACUUM)  
NOTE: Operation of unit on improper line voltage constitutes  
abuse and could affect unit reliability. See unit rating plate. Do not  
install unit in system where voltage may fluctuate above or below  
permissible limits.  
CHARGE SYSTEM  
A95425  
Fig. 9Triple Evacuation Method  
NOTE: Use copper wire only between disconnect switch and  
unit.  
NOTE: Install branch circuit disconnect of adequate size per  
NEC to handle unit starting current. Locate disconnect within sight  
from and readily accessible from unit, per Section 440-14 of NEC.  
C. CONNECT CONTROL WIRING  
A. ROUTE GROUND AND POWER WIRES  
Remove access panel to gain access to unit wiring. Extend wires  
from disconnect through power wiring hole provided and into unit  
control box. Size wires per NEC but not smaller than minimum  
wire size shown in Product Data Sheet.  
Route 24v control wires through control wiring grommet and  
connect to leads provided in control box. (See Fig. 11.)  
Use No. 18 AWG color-coded, insulated (35°C minimum) wire. If  
thermostat is located more than 100 ft from unit, as measured  
along the control voltage wires, use No. 16 AWG color-coded wire  
to avoid excessive voltage drop.  
WARNING: The unit cabinet must have as uninter-  
rupted or unbroken ground to minimize personal injury if  
an electrical fault should occur. The ground may consist  
of electrical wire or metal conduit when installed in  
accordance with existing electrical codes. Failure to  
follow this warning can result in an electric shock, fire, or  
death.  
All wiring must be NEC Class 1 and must be separated from  
incoming power leads.  
The outdoor unit requires a minimum of 27va, 24vac control  
power.  
IMPORTANT: Check factory wiring and wire connections to  
ensure terminations are secured properly. Check wire routing to  
ensure wires are not in contact with tubing, sheet metal, etc.  
B. CONNECT GROUND AND POWER WIRES  
Connect ground wire to ground connection in control box for  
safety. Connect power wiring to leads provided as shown in Fig.  
10.  
5—  
TABLE 2ACCESSORY USAGE  
REQUIRED FOR  
LONG-LINE  
REQUIRED FOR  
SEACOAST  
APPLICATIONS  
(WITHIN 2 MILES)  
ACCESSORY  
APPLICATIONS*  
(50-175 FT)  
Coastal Filter  
Support Feet  
No  
No  
Yes  
Recommended  
Yes  
Puron® Balance-Port Hard Shutoff TXV  
Yes†  
* For tubing line sets between 50 and 175 ft horizontal or 20 ft vertical differential refer to Service Manual for Air Conditioners and Heat Pumps Using Puron® Refrigerant.  
Crankcase heater and start assist are standard on two-speed units.  
All two-speed units require hard shut-off TXV.  
de-energized, the system operates on high-speed compressor and  
DISCONNECT  
PER N. E. C. AND/ OR  
LOCAL CODES  
high-speed airflow until humidistat closes. Fig. 11 shows the  
wiring with a Bryant Thermidistat which controls temperature and  
humidity level without the need for an additional humidistat and  
relay.  
CONTACTOR  
FIELD POWER  
WIRING  
LCC OPERATION FOR TYPICAL PSC FURNACES  
The standard blower operation of systems with typical PSC  
furnaces is covered in Fig. 11. The blower runs in high or low  
speed in conjunction with compressor high- or low-speed opera-  
tion. When the LCC is wired according to Fig. 11, humidity rises,  
the humidistat contacts open and de-energize the relay. If relay is  
de-energized, the system operates on high-speed compressor and  
low-speed airflow until humidistat closes. Fig. 11 shows the wiring  
with a Bryant Thermidistat which controls temperature and hu-  
midity level without the need for an additional humidistat and  
relay.  
FIELD GROUND  
WIRING  
GROUND  
LUG  
A91306  
Fig. 10Line Power Connections  
VIII. INSTALL ELECTRICAL ACCESSORIES  
A. GENERAL  
IX. MAKE AIRFLOW SELECTIONS  
Refer to the individual instructions packaged with kits or acces-  
sories when installing.  
A. AIRFLOW SELECTION FOR 315AAV/355MAV FUR-  
NACES  
Available electrical accessories include latent capacity control. See  
Fig. 11 for typical accessory wiring diagrams.  
The 315AAV/355MAV Non-Condensing Variable Speed Fur-  
naces provide high- and low-speed blower operation to match the  
capacities of the compressor at high and low speeds. To select the  
recommended airflow and for adjustments to the manual switches  
labeled SW1, A/C and CF on the control board refer to the furnace  
Installation, Start-Up, and Operating Instructions. The 315AAV  
utilizes a control center that allows the installing technician to  
select the proper airflows. The A/C switch determines the airflow  
during high speed compressor operation. Airflow for hight and low  
speed can be calculated at either 350 CFM per ton or 400 CFM per  
ton based on the positions of SW1-5.  
B. LATENT CAPACITY CONTROL (LCC)  
The purpose of an LCC is to provide a dehumidification mode to  
assure a 75 percent or less system sensible heat ratio. If indoor unit  
installed contains an ECM blower (such as an FK4C or FV4A fan  
coil or a 315(A,J)AV or 355MAV gas furnace), no LCC is  
required. Indoor products with ECM blowers have enough CFM  
range to provide proper airflow for low-speed cooling. If indoor  
unit installed has a standard PSC blower motor, the low-speed  
airflow available is too great to assure 75 percent or less system  
sensible heat ratio. The LCC for standard blower products consists  
of a standard humidistat which opens contacts on humidity rise and  
a pilot duty relay with 24v coil.  
B. AIRFLOW SELECTION FOR FK4C OR FV4A FAN  
COILS  
The FK4C and FV4A provides high- and low-speed blower  
operation to match the capacities of compressor at high and low  
speeds. To select recommended airflow, refer to the FK4C or  
FV4A Installation Instructions. The FK4C and FV4A utilize an  
EASY SELECT control board that allows the installing technician  
to select proper airflows. For adjustments to control board and  
recommended A/C SIZE and CFM ADJUST selections, refer to  
the fan coil Installation Instructions. This fan coil has an adjustable  
blower off delay factory set at 90 sec. for high- and low-speed  
blower operation.  
NOTE: If an LCC is desired, low-speed airflow must be main-  
tained so that a minimum of 300 CFM/ton can be supplied during  
high-speed LCC operation.  
LCC OPERATION FOR TYPICAL PSC FAN COILS  
The standard blower operation for systems with typical PSC fan  
coils is covered in Fig. 11. The blower runs in high speed  
regardless if compressor operation is high or low speed. When the  
LCC is wired according to Fig. 11 and humidity rises, the  
humidistat contacts open and de-energize the relay. If relay is  
6—  
VARIABLE-SPEED  
CONDENSING  
FURNACE  
THERMIDISTAT  
CONTROL  
MODEL RH  
TWO-STAGE  
FURNACE  
THERMIDISTAT  
CONTROL  
MODEL RH  
TWO-SPEED  
AIR CONDITIONER  
WITH PSC  
TWO-SPEED  
AIR CONDITIONER  
BLOWER MOTOR  
O/W2  
HEAT STAGE 2  
COOL STAGE 1  
W2  
O/W2  
Y1/W2  
HEAT STAGE 2  
COOL STAGE 1  
W2  
Y1  
Y2  
R
Y1/W2  
Y1  
Y2  
W/W1  
Y/Y2  
HEAT STAGE 1  
COOL STAGE 2  
W/W1  
Y/Y2  
HEAT STAGE 1 W/W1  
W/W1  
Y/Y2  
Y/Y2  
G
COOL STAGE 2  
FAN  
G
R
FAN  
G
R
G
R
24 VAC HOT  
R
C
24 VAC HOT  
R
DEHUM  
DE JUMPER  
C
DHUM  
C
DEHUMIDIFY  
C
24 VAC COMM  
C
HUM  
24 VAC COMM  
HUMIDIFY  
N/A  
C
DHUM  
HUM  
N/A  
HUM  
HUMIDIFIER  
(24 VAC)  
HUMIDIFIER  
(24 VAC)  
HUMIDIFY  
N/A  
B
B
OUTDOOR  
SENSOR  
S1  
S2  
OUTDOOR  
SENSOR  
OUTDOOR  
SENSOR  
CONNECTION  
S1  
S2  
OUTDOOR  
SENSOR  
CONNECTION  
See notes 1, 2, 3, 6, 8, 10, and 12  
A01495  
See notes 1, 2, 3, 6, 8, and 10  
A01498  
NON-PROGRAMMABLE  
THERMOSTAT  
VARIABLE SPEED  
80% NON-CONDENSING FURNACE  
FK4C, FV4A  
OR 40FK  
TWO-SPEED  
MODEL 2S  
AIR CONDITIONER  
FAN COIL  
O
AFS  
BOARD  
THERMIDISTAT  
Y1  
CONTROL  
MODEL RH  
DH  
J1 JUMPER  
24 VAC HOT  
24 VAC COMM  
FAN  
TWO-SPEED  
R
C
R
C
R
C
FURNACE  
AIR CONDITIONER  
COOL STAGE 1 Y1/W2  
BOARD  
O/W2  
W2  
HEAT STAGE 2  
Y1  
Y2  
G
G
HEAT STAGE 1  
COOL STAGE 2  
FAN  
W/W1  
Y/Y2  
W/W1  
Y/Y2  
COOL STAGE 2  
HEAT STAGE 1  
Y/Y2  
W/W1  
Y/Y2  
W1  
Y2  
G
R
G
R
R
C
24 VAC HOT  
REMOVE  
J2 JUMPER  
FOR HEAT  
STAGING  
COM  
HUM  
HEAT STAGE 2  
COOL STAGE 1  
O/W2  
Y1  
24 VAC COM  
DEHUMIDIFY  
C
W2  
Y1  
Y1  
DHUM  
DEHUM  
PL9-10  
O
N/A  
B
HUMIDIFY  
N/A  
HUMIDIFIER  
(24 VAC)  
HUM  
OUTDOOR  
SENSOR  
S1  
B
OUTDOOR  
SENSOR  
CONNECTION  
S2  
S1  
S2  
OUTDOOR  
SENSOR  
CONNECTIONS  
See notes 1, 2, 3, 4, and 7  
A01496  
See notes 1, 2, 3, 6, 8, 10, and 11  
A01499  
THERMIDISTAT  
CONTROL  
MODEL RH  
TWO-SPEED  
AIR CONDITIONER  
SINGLE-STAGE  
FURNACE  
NON-PROGRAMMABLE  
THERMOSTAT  
SINGLE-STAGE  
FURNACE  
TWO-SPEED  
AIR CONDITIONER  
MODEL 2S  
N/A  
O/W2  
24 VAC HOT  
R
Y1  
Y2  
R
C
Y1/ W2  
R
C
COOL STAGE 1  
24 VAC COMM  
C
W/W1  
Y/Y2  
HEAT STAGE 1  
COOL STAGE 2  
W
Y
HEAT STAGE 1 W/W1  
W
Y
FAN  
G
R
G
R
COOL STAGE 2  
Y/Y2  
Y2  
R
C
24 VAC HOT  
FAN  
G
G
C
24 VAC COMM  
C
N/A  
COOL STAGE 1  
N/A  
O/W2  
Y1  
DHUM  
HUM  
N/A  
Y1  
HUMIDIFIER  
(24 VAC)  
HUMIDIFY  
N/A  
B
B
OUTDOOR  
SENSOR  
S1  
S2  
OUTDOOR  
SENSOR  
S1  
S2  
OUTDOOR  
SENSOR  
CONNECTION  
CONNECTION  
See notes 1, 2, 3, 6, and 8  
A01497  
See notes 1, 2, 3, and 5  
A01500  
Fig. 11Typical 24V Wiring Diagram  
7—  
VARIABLE SPEED  
PROGRAMMABLE  
THERMOSTAT  
MODEL 2S  
SINGLE-STAGE  
FURNACE  
TWO-SPEED  
80% NON-CONDENSING FURNACE  
AIR CONDITIONER  
O
AFS  
BOARD  
NON-PROGRAMMABLE  
THERMOSTAT  
Y1  
COOL STAGE 1  
FAN  
Y1/W2  
G
Y1  
MODEL 2S  
G
W
Y
TWO-SPEED  
AIR CONDITIONER  
FURNACE  
BOARD  
COOL STAGE 1 Y1/W2  
HEAT STAGE 1 W/W1  
COOL STAGE 2 Y/Y2  
O/W2  
W2  
HEAT STAGE 2  
Y1  
Y2  
Y2  
R
HEAT STAGE 1  
COOL STAGE 2  
FAN  
W/W1  
Y/Y2  
W/W1  
Y/Y2  
N/A  
O/W2  
R
R
C
24 VAC HOT  
G
R
G
R
R
C
24 VAC HOT  
24 VAC COMM  
N/A  
C
B
C
COM  
HUM  
24 VAC COM  
C
OUTDOOR  
SENSOR  
S1  
DEHUM  
PL9-10  
S2  
CONNECTION  
N/A  
B
See notes 1, 2, 3, and 5  
A01501  
S1  
S2  
OUTDOOR  
SENSOR  
CONNECTIONS  
TWO-STAGE  
FURNACE WITH  
PSC BLOWER  
MOTOR  
NON-PROGRAMMABLE  
THERMOSTAT  
TWO-SPEED  
MODEL 2S  
AIR CONDITIONER  
See note 1, 2, 3, 4, and 10  
A01504  
24 VAC HOT  
R
C
R
C
R
C
VARIABLE SPEED  
80% NON-CONDENSING FURNACE  
24 VAC COMM  
O
AFS  
BOARD  
PROGRAMMABLE  
THERMOSTAT  
MODEL 2S  
HEAT STAGE 1 W/W1  
W/W1  
Y1  
COOL STAGE 2  
FAN  
Y/Y2  
G
Y2  
Y/Y2  
G
TWO-SPEED  
AIR CONDITIONER  
FURNACE  
BOARD  
COOL STAGE 1 Y1/W2  
O/W2  
W2  
HEAT STAGE 2  
Y1  
Y2  
HEAT STAGE 1  
COOL STAGE 2  
FAN  
W/W1  
Y/Y2  
W/W1  
Y/Y2  
HEAT STAGE 2  
COOL STAGE 1  
N/A  
W2  
O/W2  
Y1  
Y1  
G
R
G
R
R
C
HUM  
B
24 VAC HOT  
S1  
S2  
OUTDOOR  
SENSOR  
COM  
HUM  
24 VAC COM  
C
CONNECTION  
DEHUM  
PL9-10  
See notes 1, 2, 3, 4, and 10  
A01502  
TWO-STAGE  
N/A  
B
NON-PROGRAMMABLE  
THERMOSTAT  
TWO-SPEED  
FURNACE WITH  
PSC BLOWER  
MOTOR  
AIR CONDITIONER  
MODEL 2S  
S1  
S2  
OUTDOOR  
SENSOR  
CONNECTIONS  
COOL STAGE 1  
FAN  
Y1/W2  
G
Y1  
See notes 1, 2, 3, 5, and 10  
A01505  
G
W/W1  
VARIABLE-SPEED  
NON-PROGRAMMABLE  
THERMOSTAT  
HEAT STAGE 1 W/W1  
COOL STAGE 2 Y/Y2  
HEAT STAGE 2 O/W2  
CONDENSING  
FURNACE  
TWO-SPEED  
MODEL 2S  
AIR CONDITIONER  
Y2  
R
Y/Y2  
W2  
R
O/W2  
Y1  
HEAT STAGE 2  
COOL STAGE 1  
W2  
Y1  
Y2  
R
R
24 VAC HOT  
W/W1  
Y/Y2  
HEAT STAGE 1  
COOL STAGE 2  
W/W1  
Y/Y2  
G
R
24 VAC COMM  
N/A  
C
B
C
C
FAN  
G
R
24 VAC HOT  
HUM  
DEHUM  
DE JUMPER  
OUTDOOR  
SENSOR  
S1  
C
C
S2  
HUM  
CONNECTION  
24 VAC COMM  
N/A  
C
See notes 1, 2, 3, 5, and 10  
A01503  
B
S1  
S2  
OUTDOOR  
SENSOR  
CONNECTION  
See notes 1, 2, 3, and 4  
A01506  
Fig. 11Typical 24V Wiring Diagram (Cont)  
8—  
THERMIDISTAT  
CONTROL  
MODEL RH  
PROGRAMMABLE  
THERMOSTAT  
MODEL 2S  
FK4C, FV4A  
OR 40FK  
FAN COIL  
TWO-SPEED  
AIR CONDITIONER  
FK4C, FV4A  
OR 40FK  
FAN COIL  
TWO-SPEED  
AIR CONDITIONER  
HEAT STAGE 2 O/W2  
HEAT STAGE 1 W/W1  
W2  
W1  
DH  
R
REMOVE J2 JUMPER  
FOR HEAT STAGING  
J1  
JUMPER  
24 VAC HOT  
FAN  
R
R
Y1/W2  
Y/Y2  
COOL STAGE 1  
COOL STAGE 2  
Y1  
Y2  
Y1  
Y/Y2  
G
G
G
Y1  
Y/Y2  
COOL STAGE 1  
COOL STAGE 2  
HEAT STAGE 1  
HEAT STAGE 2  
Y1  
Y2  
Y1/W2  
Y/Y2  
G
R
FAN  
R
R
O
REMOVE  
24 VAC HOT  
W1  
W2  
W/W1  
O/W2  
J2 JUMPER  
FOR HEAT  
STAGING  
REMOVE  
J1 JUMPER  
DH  
C
DHUM  
DEHUMIDIFY  
C
C
24 VAC COMM  
HUMIDIFY  
N/A  
24 VAC COMM  
N/A  
C
O
C
C
B
HUM  
HUMIDIFIER  
(24 VAC)  
B
OUTDOOR  
SENSOR  
S1  
OUTDOOR  
SENSOR  
S1  
S2  
OUTDOOR  
SENSOR  
CONNECTION  
CONNECTION  
S2  
See notes 1, 2, 3, 5, and 7  
A01493  
See notes 1, 2, 3, 6, 7, 8, and 9  
A01494  
VARIABLE-SPEED  
CONDENSING  
FURNACE  
PROGRAMMABLE  
THERMOSTAT  
MODEL 2S  
TWO-SPEED  
AIR CONDITIONER  
O/W2  
HEAT STAGE 2  
COOL STAGE 1  
W2  
Y1  
Y2  
R
Y1/W2  
W/W1  
Y/Y2  
HEAT STAGE 1  
COOL STAGE 2  
W/W1  
Y/Y2  
G
R
FAN  
G
R
24 VAC HOT  
DEHUM  
DE JUMPER  
C
C
HUM  
24 VAC COMM  
N/A  
C
B
S1  
S2  
OUTDOOR  
SENSOR  
CONNECTION  
See notes 1, 2, 3, and 5  
A01507  
Fig. 11Typical 24V Wiring Diagram (Cont)  
9—  
LEGEND  
24-V FACTORY WIRING  
24-V FIELD WIRING  
FIELD SPLICE CONNECTION  
RELAY SPDT, PILOT DUTY  
24-V COIL (HN61KK324)  
OR EQUIVALENT  
R1  
H
HUMIDISTAT, OPENS ON  
HUMIDITY RISE (HL38MG026)  
AIRFLOW SELECTOR  
AFS  
A97466  
WIRING DIAGRAM NOTES:  
1. WIRING MUST CONFORM TO NEC OR LOCAL CODES.  
2. UNDERLINED LETTER ON THERMOSTAT TERMINAL INDICATES USAGE. FOR EXAMPLE: O/W2 MEANS O IS ENERGIZED  
IN COOLING MODE.  
3. REFER TO INDOOR UNIT INSTALLATION INSTRUCTIONS FOR ANY ADDITIONAL FEATURES AND WIRING INFORMA-  
TION.  
4. NON-PROGRAMMABLE MODEL 2S01B, WHEN USED IN AIR CONDITIONING INSTALLATION THE R19 JUMPER MUST BE  
CUT AND REMOVED.  
5. PROGRAMMABLE MODEL 2S01B MUST HAVE DIP SWITCH C ON WHEN USED IN AIR CONDITIONER APPLICATIONS.  
6. THERMIDISTAT DIP SWITCH NO. 1 SHOULD BE SET IN OFF POSITION FOR AIR CONDITIONER APPLICATIONS (FACTORY  
DEFAULT).  
7. AS AN OPTION O/W2CAN CONTROL SECOND-STAGE HEAT.  
8. THERMIDISTAT DIP SWITCH NO. 2 SHOULD BE SET IN THE ON POSITION FOR DUAL CAPACITY COMPRESSOR  
OPERATION.  
9. TO ACTIVATE DEHUMIDIFY FUNCTION ON FK4 OR FV4, REMOVE J1 JUMPER AT FAN COIL CONTROL BOARD.  
10. AS AN OPTION, LOCK FURNACE INTO LOW-FIRE OPERATION AND LET O/W2 CONTROL HIGH FIRE OPERATION. REFER  
TO FURNACE INSTALLATION INSTRUCTIONS FOR PROPER SETUP.  
11. TO ACTIVATE DEHUMIDIFY FEATURE ON CURRENT STYLE, VARIABLE-SPEED, 80 PERCENT NON-CONDENSING,  
FURNACE DISCONNECT GREEN (DEHUM) WIRE FROM G ON FURNACE CONTROL BOARD AND CONNECT TO  
DEHUMIDIFY TERMINAL DHUM ON THERMIDISTAT.  
12. THE DE JUMPERS MUST BE REMOVED TO ENABLE THE DEHUMIDIFICATION FEATURE ON FURNACE.  
10—  
X. START-UP  
CAUTION: To prevent compressor damage or personal  
2. Measure liquid service valve pressure by attaching an  
accurate gage to service port.  
3. Measure liquid line temperature by attaching an accurate  
thermistor type or electronic thermometer to liquid line near  
outdoor coil.  
4. Refer to Table 4 for required subcooling temperature.  
5. Refer to Table 3. Find the point where required subcooling  
temperature intersects measured liquid service valve pres-  
sure.  
injury, observe the following:  
Do not overcharge system with refrigerant.  
Do not operate unit in a vacuum or at negative pressure.  
Do not disable low-pressure switch.  
6. To obtain required subcooling temperature at a specific  
liquid line pressure, add refrigerant if liquid line tempera-  
ture is higher than indicated or reclaim refrigerant if  
temperature is lower. Allow a tolerance of ± 3°F.  
CAUTION: To prevent personal injury wear safety  
glasses, protective clothing, and gloves when handling  
refrigerant and observe the following:  
Back seating service valves are not equipped with  
Schrader valves. Fully back seat (counter clockwise)  
valve stem before removing gage port cap.  
TABLE 3REQUIRED LIQUID-LINE TEMPERATURE (°F)  
REQUIRED SUBCOOLING  
TEMPERATURE  
(°F)  
LIQUID  
PRESSURE AT  
SERVICE VALVE  
(PSIG)  
8
10  
56  
12  
54  
14  
52  
16  
50  
18  
48  
CAUTION: Do not vent refrigerant to atmosphere. Re-  
cover during system repair or final unit disposal.  
189  
195  
202  
208  
215  
222  
229  
236  
243  
251  
259  
266  
274  
283  
291  
299  
308  
317  
326  
335  
345  
354  
364  
374  
384  
395  
406  
416  
427  
439  
450  
462  
474  
486  
499  
511  
58  
60  
58  
56  
54  
52  
50  
62  
60  
58  
56  
54  
52  
Follow these steps to properly start up the system:  
64  
62  
60  
58  
56  
54  
66  
64  
62  
60  
58  
56  
1. The outdoor unit is equipped with a crankcase heater which  
operates when the compressor is off. Energize crankcase  
heater 24 hr. before starting unit. To energize heater only,  
set indoor thermostat to OFF position and close power  
disconnect to unit.  
68  
66  
64  
62  
60  
58  
70  
68  
66  
64  
62  
60  
72  
70  
68  
66  
64  
62  
74  
72  
70  
68  
66  
64  
NOTE: Starting the compressor without a minimum of 12 hours  
of crankcase heat prior to initial start-up may result in compressor  
chattering noise and possible damage to the compressor.  
76  
74  
72  
70  
68  
66  
78  
76  
74  
72  
70  
68  
80  
78  
76  
74  
72  
70  
2. Fully back seat (open) liquid and vapor tube service valves.  
82  
80  
78  
76  
74  
72  
3. Unit is shipped with valve stem(s) front seated and caps  
installed. Replace stem caps after system is opened to  
refrigerant flow (back seated). Replace caps finger tight and  
tighten additional 1/12 turn (20 ft-lb torque) with wrench.  
84  
82  
80  
78  
76  
74  
86  
84  
82  
80  
78  
76  
88  
86  
84  
82  
80  
78  
90  
88  
86  
84  
82  
80  
4. Close electrical disconnects to energize system.  
92  
90  
88  
86  
84  
82  
5. Set room thermostat at desired temperature. Be sure set  
point is below indoor ambient and is set low enough to  
energize desired speed.  
94  
92  
90  
88  
86  
84  
96  
94  
92  
90  
88  
86  
98  
96  
94  
92  
90  
88  
NOTE: Bryant electronic thermostats are equipped with a 15  
minute staging timer. This timer prevents the two-speed system  
from operating at high speed until unit has been operating in low  
speed for 15 minutes unless there is at least a 5°F difference  
between room temperature and thermostat set point. To force high  
speed (after a minimum of 2 minutes in low speed), adjust the set  
point at least 5° below room ambient.  
100  
102  
104  
106  
108  
110  
112  
114  
116  
118  
120  
122  
124  
126  
128  
98  
96  
94  
92  
90  
100  
102  
104  
106  
108  
110  
112  
114  
116  
118  
120  
122  
124  
126  
98  
96  
94  
92  
100  
102  
104  
106  
108  
110  
112  
114  
116  
118  
120  
122  
124  
98  
96  
94  
100  
102  
104  
106  
108  
110  
112  
114  
116  
118  
120  
122  
98  
96  
100  
102  
104  
106  
108  
110  
112  
114  
116  
118  
120  
98  
100  
102  
104  
106  
108  
110  
112  
114  
116  
118  
6. Set room thermostat to COOL and fan control to AUTO or  
ON as desired. Wait for appropriate time delay(s) and 2  
minute minimum low-speed run time. Operate unit for 15  
minutes. Check refrigerant charge.  
NOTE: If unit has not operated within the past 12 hours or  
following a unit power-up, upon the next thermostat high- or  
low-speed demand, unit operates for a minimum of 5 minutes in  
high speed.  
XI. CHECK CHARGE  
B. UNIT CHARGE  
WARNING: Service valve gage ports are not equipped  
with Schrader valves. To prevent personal injury, make  
sure gage manifold is connected to the valve gage ports  
before moving valves off fully back seated position. Wear  
safety glasses and gloves when handling refrigerant.  
Factory charge and charging method are shown on pink charging  
label. Puron® refrigerant cylinders contain a dip tube which  
allows liquid refrigerant to flow from cylinder in upright  
position. Charge Puron units with cylinder in upright position and  
a commercial type metering device in manifold hose. Charge  
refrigerant into suction line.  
NOTE: Unit is to be charged in high capacity only. Charging in  
low capacity may cause compressor chattering and possible  
damage to the compressor.  
A. COOLING ONLY PROCEDURE  
1. Operate unit a minimum of 15 minutes before checking  
charge.  
11—  
TABLE 4SUBCOOLING TEMPERATURES  
TABLE 5CONTROL FUNCTION LED CODE  
TXV TYPE EXPANSION DEVICE  
SIGNAL  
IMPORTANCE*  
CODE  
DEFINITION  
UNIT  
HIGH CAPACITY ONLY  
SUBCOOLING AT SERVICE VALVE  
Constant flash  
No pause  
No demand  
Stand by  
10  
024  
036  
048  
060  
14°F  
15°F  
12°F  
16°F  
1 flash  
w/pause  
Low-speed operation  
High-speed operation  
9
8
7
6
2 flashes  
w/pause  
3 flashes  
w/pause  
Outdoor thermistor failure  
Outdoor coil thermistor failure  
NOTE: If subcooling charging conditions are not favorable,  
charge must be weighed in accordance with unit rating plate ± 0.6  
oz/ft of 3/8-in. liquid line above or below 15 ft respectively.  
EXAMPLE: To calculate additional charge required for a 25 ft line  
set: 25 ft - 15 ft = 10 ft x 0.6 oz/ft = 6 oz of additional charge.  
4 flashes  
w/pause  
3 flashes  
pause  
4 flashes  
Thermistor out of range  
Low pressure switch trip  
5
4
XII. SYSTEM FUNCTIONS AND SEQUENCE OF OPERA-  
TION  
5 flashes  
pause  
1 flash  
The outdoor unit control system has special functions. The  
following is an overview of the two-speed control functions:  
5 flashes  
pause  
2 flashes  
High pressure switch trip  
Compressor VC/VH trip  
Board failure  
3
2
1
A. COOLING OPERATION  
6 flashes  
w/pause  
This product utilizes a 2-stage cooling indoor thermostat. With a  
call for first stage cooling (Yl), the outdoor fan and low capacity  
compressor are energized. If low capacity cannot satisfy cooling  
demand, high capacity is energized (Yl and Y2 or Y2 only) by the  
second stage of indoor thermostat. After second stage is satisfied,  
the unit returns to low-speed operation until first stage is satisfied  
or until second stage is required again. When both one stage and  
two stage cooling are satisfied, the compressor will shut off.  
Constant light  
No pause  
No flash  
*Function light signal order of importance in case of multiple signal request; 1  
is most important.  
TABLE 6DUAL CAPACITY COMPRESSOR  
(WINDING RESISTANCE AT 70° ± 20°)  
NOTE: If unit has not operated within the past 12 hours or  
following a unit power-up, upon the next thermostat high- or  
low-speed demand, unit operates for a minimum of 5 minutes in  
high speed.  
WINDING  
Start (S-C)  
Run (R-C)  
024  
036  
048  
060  
2.280  
0.770  
1.850  
0.745  
1.457  
0.552  
0.740  
0.356  
NOTE: When two-speed unit is operating at low speed, system  
vapor (suction) pressure will be higher than a standard single-  
speed system or high-speed operation. This normal operation is  
due to the reduced capacity operating with typically larger indoor  
and outdoor coils.  
F. CRANKCASE HEATER OPERATION  
The two-speed control energizes crankcase heater during unit off  
cycle.  
NOTE: Outdoor fan motor will continue to operate for one  
minute after compressor shuts off, when outdoor ambient is greater  
than or equal to 100°F.  
G. OUTDOOR FAN MOTOR OPERATION  
The outdoor unit control energizes outdoor fan any time compres-  
sor is operating. The outdoor fan remains energized during the 1  
minute speed change time delay and if a pressure switch or  
compressor overload should trip. Outdoor fan motor will continue  
to operate for one minute after the compressor shuts off when the  
outdoor ambient is greater than or equal to 100°F.  
B. STATUS FUNCTION LIGHTS  
A system control STATUS function light is located on the outdoor  
unit control board (see Fig. 12). The STATUS light provides  
signals for several system operations. See Table 5 for codes and  
definitions. Table 5 also provides the order of signal importance.  
H. COMPRESSOR VOLTAGE FAILURE (6 FLASHES)  
NOTE: Only one code will be displayed on the outdoor unit  
The control senses the voltage of the compressor run winding. If  
compressor voltage (Vc) is less than 90v when control board is  
calling for compressor operation, control shuts compressor off for  
15 minutes with outdoor fan running. After 15 minutes (provided  
there is a call for Y1 or Y2), control attempts to start compressor.  
During this time, a code of 6 flashes appears at control board. If Vc  
trip occurs 3 consecutive times during a Y1 request, then low  
capacity operation is locked out and control responds to Y2  
requests until a reset occurs. If 3 consecutive trips occur in a  
combination of Yl and Y2 or all Y2 requests, then both low and  
high capacity operation will be locked out. The compressor voltage  
failure (6 flashes) can be caused by:  
control board (the most recent with the highest priority).  
C. FACTORY DEFAULTS  
Factory defaults have been provided in the event of failure of  
outdoor air thermistor, coil thermistor, and/or furnace interface  
jumper.  
D. ONE MINUTE SPEED CHANGE TIME DELAY  
When compressor changes speeds from high to low or low to high,  
there is a 1 minute time delay before compressor restarts. The  
outdoor fan motor remains running.  
E. COMPRESSOR OPERATION  
compressor internal overload trip (refer to Table 6 for correct  
winding resistance).  
When the compressor operates in high capacity operation, the  
motor rotates clockwise. Both the lower and upper pistons are  
eccentric with the rotating crankshaft and both compress refriger-  
ant. When the compressor operates in low capacity the motor  
reverses direction (rotates counterclockwise). The lower piston  
becomes idle and the upper piston compresses refrigerant. The  
start and run windings are reversed.  
no 240 volt power supply to outdoor unit.  
failed compressor contactor(s).  
failure of start relay to pick up properly.  
improper wiring.  
12—  
I. PRESSURE SWITCH PROTECTION  
THERMISTOR CURVE  
The outdoor unit is equipped with high- and low-pressure  
switches. If the control senses the opening of a high or low  
pressure switch, it will respond as follows:  
90  
80  
1. De-energize the compressor low or high speed contactor,  
2. Keep the outdoor fan operating for 15 minutes,  
3. Display the appropriate error code on the status light (see  
Table 5).  
4. After a 15 minute delay, if Yl or Y2 inputs are on and the  
LPS or HPS is reset, energize appropriate compressor  
contactor, either low or high.  
5. If LPS or HPS has not closed after a 15 minute delay, the  
outdoor fan is turned off. If the open switch closes anytime  
after the 15 minute delay, then resume operation on call for  
Y1 and/or Y2.  
70  
60  
50  
40  
30  
20  
10  
0
0
20  
40  
60  
80  
100  
120  
TEMPERATURE (DEG. F)  
A91431  
J. MAJOR COMPONENTS  
Fig. 13Resistance Values Versus Temperature  
TWO-SPEED CONTROL  
COMPRESSOR CONTROL CONTACTORS  
The two-speed control board controls the following functions:  
- Low- and high-compressor contactor operation  
- Outdoor fan motor operation  
Low and high capacity contactor coils are 24 volts. The electronic  
control board controls the operation of the low speed (C-L) and the  
high speed (C-H) contactors.  
- Crankcase heater operation  
- Compressor protection  
- Pressure switch monitoring  
- Time delays  
K. TEMPERATURE THERMISTORS  
Thermistors are electronic devices which sense temperature. As  
the temperature increases, the resistance decreases. Thermistors  
are used to sense outdoor ambient and coil temperature. Refer to  
Fig. 13 for resistance values versus temperature.  
FIELD CONNECTIONS  
The two-speed control received 24vac low-voltage control system  
inputs through the screw connections on the left side of the control  
board.  
If the outdoor ambient or coil thermistor should fail, a fault code  
appears at two-speed control.  
TWO-SPEED COMPRESSOR  
IMPORTANT: Outdoor Air Thermistor Placement Mount out-  
door air thermistor underneath unit base pan lip on control box side  
of the unit. Attach to base pan with adhesive tape.  
The two-speed compressor contains motor windings that provide  
2-pole (3500 RPM) operation.  
COMPRESSOR INTERNAL RELIEF  
IMPORTANT: If outdoor air thermistor is not properly placed  
underneath base pan, unit may see nuisance thermistor out of range  
faults.  
The compressor is protected by an internal pressure relief (IPR)  
which relieves discharge gas into compressor shell when differen-  
tial between suction and discharge pressures exceeds 525 psi. The  
compressor is also protected by an internal overload attached to  
motor windings.  
CEBD430439-03A  
SS0ID  
R38  
C2  
R33  
R9  
J1  
Low Pressure  
1
PL1  
PL2  
Switch Connector  
High Pressure  
Switch Connector  
Thermistor  
PL3  
PL4  
C31  
R61  
1
1
R65  
PL5  
Connection  
PWM2  
PWM1  
DEFROST  
TIME (MIN)  
R39  
S1  
120  
R44  
R42  
Defrost Time  
Selectors  
30  
60  
C18  
C16  
BRN  
1
2
60  
30  
R36  
90  
To Run  
BLU  
0
Y2  
Y1  
W1  
C
Capacitor  
BLK  
YEL  
RED  
Thermostat  
Low Voltage  
Connector  
C O M M S TAT U S  
D52  
CEPL130439-01  
K1  
O.D.F. Connection  
Crankcase Heater  
Connection  
D51  
R
R89  
R85  
R91  
R86  
R87  
HK38EA001  
A
B
C
D
Reserved for  
Future Use  
A01192  
Fig. 12Control Board  
13—  
1. Ensure that all wiring and tubing is secure in unit before  
adding panels and covers. Securely fasten all panels and  
covers.  
2. Tighten service valve stem caps to 1/12 turn past finger  
tight.  
Control Box  
Side of Unit  
3. Leave Owners Manual with owner. Explain system opera-  
tion and periodic maintenance requirements outlined in  
manual.  
THERMISTOR PLACED  
UNDERNEATH BASE PAN  
(ATTACHED TO BASE PAN  
WITH ADHESIVE)  
4. Fill out Dealer Installation Checklist and place in customer  
file.  
CARE AND MAINTENANCE  
A02218  
For continuing high performance and to minimize possible equip-  
ment failure, periodic maintenance must be performed on this  
equipment. Frequency of maintenance may vary depending upon  
geographic areas, such as coastal applications.  
Fig. 14View from Top of Base Pan  
XIII. FINAL CHECKS  
IMPORTANT: Before leaving job, be sure to do the following:  
14—  
DUAL CAPACITY  
CONNECTION DIAGRAM L1  
BLK  
BLK  
RED  
L2  
YEL  
208 / 230 - 1 - 60  
BLK  
POWER SUPPLY  
CH  
11  
C L  
11  
23  
23  
EQUIP GND  
21  
21  
YEL  
BLU  
NOTE #11  
COMP  
BRN  
BLK  
R
S
C
RED  
BLU  
BRN  
BRN  
1
2
3
4
5
1
2
PL1  
HP/AC  
C
SEV RVS  
C
HI LO PL2  
BRN  
START  
CAP  
LPS  
LPS  
1
2
3
YEL/PNK  
YEL/PNK  
PL3  
C
H
COMP  
CAP  
FORCED  
DEFROST  
HPS  
OAT  
OCT  
BRN  
HPS  
PL4  
BLU/PNK  
BLU/PNK  
1
2
YEL  
DEFROST  
TIME (MIN)  
5
1
-t°  
-t°  
BLU  
OAT  
PL5  
BLK  
BLK  
BRN  
BRN  
1
2
2
BLU  
START  
RELAY  
BRN  
4
5
OCT  
O
COMM STATUS  
Y
2
VC  
VH  
BRN  
BLU  
OFM  
RED  
YEL  
Y
1
YEL  
FAN CAP  
W
BLK  
1
A
B
C
D
ODF  
L 2  
BLK  
YEL  
RED  
BRN  
BLK  
C
R
CCH  
CCH  
TO INDOOR UNIT  
A01513  
Fig. 15Wiring Diagram024, 036, 048  
15—  
DUAL CAPACITY  
CONNECTION DIAGRAM L1  
BLK  
L2  
YEL  
208 / 230 - 1 - 60  
POWER SUPPLY  
BLK  
BLK  
CH  
CL  
13  
11  
21  
11  
21  
RED  
EQUIP GND  
23  
YEL  
BLU  
NOTE #11  
COMP  
BRN  
BLK  
R
S
C
RED  
1
BLU  
2
BRN  
BRN  
1
2
3
4
5
PL1  
HP/AC  
C
SEV RVS  
C
HI LO PL2  
BRN  
LPS  
START  
CAP  
LPS  
PL3  
1
2
3
YEL/PNK  
YEL/PNK  
C
H
COMP  
CAP  
FORCED  
DEFROST  
HPS  
OAT  
OCT  
BRN  
BLU/PNK  
BLU/PNK  
HPS  
PL4  
1
2
YEL  
5
1
DEFROST  
TIME(MIN)  
-t∞  
-t∞  
BLU  
BLK  
BLK  
BRN  
BRN  
OA T  
PL5  
1
2
2
BLU  
START  
RELAY  
BRN  
4
5
COMM STATUS  
OC T  
O
Y
2
1
VC  
OFM  
RED  
Y
BRN  
BLU  
BLK  
YEL  
YEL  
FA N CAP  
VH  
ODF  
L 2  
W
BLK  
1
A
B
C
D
BLK  
BRN  
C
R
YEL  
CCH  
RED  
CCH  
TO INDOORUNIT  
A02212  
Fig. 16Wiring Diagram060  
© 2003 Bryant Heating & Cooling Systems 7310 W. Morris St. Indianapolis, IN 46231  
Printed in U.S.A.  
ii598b244  
Catalog No. 5359-810  
16—  

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